Dynamic Behavior of Reverse Flow Reactor for Lean Methane Combustion

Authors

  • Yogi W. Budhi Department of Chemical Engineering, Institut Teknologi Bandung
  • M. Effendy Department of Chemical Engineering, Institut Teknologi Bandung
  • Yazid Bindar Department of Chemical Engineering, Institut Teknologi Bandung
  • S. Subagjo Department of Chemical Engineering, Institut Teknologi Bandung

DOI:

https://doi.org/10.5614/j.eng.technol.sci.2014.46.3.5

Abstract

The stability of reactor operation for catalytic oxidation of lean CH4 has been investigated through modeling and simulation, particularly the influence of switching time and heat extraction on reverse flow reactor (RFR) performance. A mathematical model of the RFR was developed, based on one-dimensional pseudo-homogeneous model for mass and heat balances, incorporating heat loss through the reactor wall. The configuration of the RFR consisted of inert-catalyst-inert, with or without heat extraction that makes it possible to store the energy released by the exothermic reaction of CH4 oxidation. The objective of this study was to investigate the dynamic behavior of the RFR for lean methane oxidation and to find the optimum condition by exploring a stability analysis of the simple reactor. The optimum criteria were defined in terms of CH4 conversion, CH4 slip, and heat accumulation in the RFR. At a switching time of 100 s, the CH4 conversion reached the maximum value, while the CH4 slip attained its minimum value. The RFR could operate autothermally with positive heat accumulation, i.e. 0.02 J/s. The stability of the RFR in terms of heat accumulation was achieved at a switching time of 100 s.

Downloads

Download data is not yet available.

References

Hayes, R.E., Catalytic Solutions for Fugitive Methane Emissions in the Oil and Gas Sector, Chemical Engineering Science, 59, pp. 4073-4080, 2004.

Becker, E., Carlsson, P.A., Kylhammar, L., Newton, M.A. & Skoglundh, M., In Situ Spectroscopic Investigation of Low-Temperature Oxidation of Methane over Alumina-Supported Platinum during Periodic Operation, The Journal of Physical Chemistry C, 115, pp. 841-1374, 2010.

Gosiewski, K. & Warmuzinski, K., Effect of the Mode of Heat Withdrawal on the Asymmetry of Temperature Profiles in Reverse-Flow Reactors. Catalytic Combustion of Methane as a Test Case, Chemical Engineering Science, 62, pp. 2679-2689, 2007.

Matros, Yu.Sh. & Bunimovich, G.A., Reverse-Flow Operation in Fixed Bed Catalytic Reactors, Catalysis Reviews-Science and Engineering, 38(1), pp. 1-68, 1996.

Cottrell, F.G., Purifying Gases and Apparatus Therefor, U.S. Patent Office, 2, pp. 121, 733, 1938.

Boreskov, G.K., Matros, Yu.Sh. & Kiselev, O.V., Catalytic Processes under Nonsteady-State Conditions. I. Thermal Front in the Immobile Catalyst Layer, Kinetics and Catalyst, 20(3), pp. 773-780, 1979.

Boreskov, G.K. & Matros, Yu.Sh., Flow Reversal of Reaction Mixture in a Fixed Catalyst Bed-a Way to Increase the Efficiency of Chemical Processes, Applied Catalysis, 5(3), pp. 337-343, 1983.

Eigenberger, G. & Nieken, U., Catalytic Combustion with Periodic Flow Reversal, Chemical Engineering Science, 43(8), pp. 2109-2115, 1988.

Thullie, J. & Burghardt, A., Application of the Flow Reversal Reactor to the Methanol Synthesis, Un-steady State Processes in Catalysis, Utrecht-Tokyo: VNU Science Press, pp. 687-692, 1990.

Van de Beld, B., & Westerterp, K.R., Air Purification by Catalytic Oxidation in a Reactor with Periodic Flow Reversal, Chemical Engineering and Technology, 17, pp. 217-226, 1994.

Rehacek, J., Kubicek, M. & Marek, M., Periodic, Quasi Periodic and Chaotic Spatiotemporal Patterns in a Tubular Catalytic Reactor with Periodic Flow Reversal, Computers and Chemical Engineering, 22(1-2), pp. 283-297, 1998.

Matros, Yu.Sh., Catalytic Processes under Unsteady State Conditions, Elsevier, Amsterdam, 1989.

Froment, G.F. & Bischoff, K.B., Chemical Reactor Engineering Analysis and Design, 2nd edition, John Wiley & Sons, New York, 1990.

Vanden Bussche, K.M., Neophytides, S.N., Zolotarskii, I.A. & Froment, G.F., Modelling and Simulation of the Reversed Flow Operation of a Fixed-Bed Reactor for Methanol Synthesis, Chemical Engineering Science, 48(19), pp. 3335-3345, 1993.

Sapundzhiev, C., Bunimovich, G.A., Drobishvich, V.I., Grozev, G., Yausheva, L.V., Matros, Yu.Sh. & Elenkov, D., Effect of Heat Loss on Operation of Reactors with Periodic Reverse Gas Feed, Theoretical Fundamentals in Chemical Engineering, 22(3), pp. 349-355, 1988.

Ferreira, R.Q., Costa, C.A. & Masetti, S., Reverse Flow Reactor for a Selective Oxidation Process, Chemical Engineering Science, 54(20), pp. 4615-4627, 1999.

Bobrova, L.N., Slavinskaya, E.M., Noskov, A.S. & Matros, Yu.Sh., Unsteady-State Performance of Nitrogen Oxide (NOx) Catalytic Reduction by Ammonia, Reaction Kinetics and Catalysis Letters, 37(2), pp. 267-272, 1988.

Jirat, J., KubA ek, M. & Marek, M., Mathematical Modelling of Catalytic Monolithic Reactors with Storage of Reaction Components on the Catalyst Surface, Catalysis Today, 53(4), pp. 583-596, 1999.

Matros, Yu.Sh., Bunimovich, G.A., Strots, V.O. & Mirosh, E.A., Reversed Flow Converter for Emission Control After Automotive Engines, Chemical Engineering Science, 54(13-14), pp. 2889-2898, 1999.

Neophytides, S.G., Marchi, A.J. & Froment, G.F., Methanol Synthesis by Means of Diffuse Reflectance Infrared Fourier Transform and Temperature-Programmed Reaction Spectroscopy, Applied Catalysis A: General, 86(1), pp. 45-64, 92.

Budhi, Y.W., Jaree, A., Hoebink, J.H.B.J. & Schouten, J.C., Simulation of Reverse Flow Operation for Manipulation of Catalyst Surface Coverage in the Selective Oxidation of Ammonia, Chemical Engineering Science, 59, 2004.

Budhi, Y.W., Hoebink, J.H.B.J. & Schouten, J.C., Reverse Flow Operation with Reactor Side Feeding: Analysis, Modeling, and Simulation, Industrial and Engineering Chemistry Research, 43, 2004.

Barresi, A.A., Baldi, G. & Fissore, D., Forced Unsteady-State Reactors as Efficient Devices for Integrated Processes: Case Histories and New Perspectives, Industrial and Engineering Chemistry Research, 46, pp. 8693-8700, 2007.

Khinast, J., Gurumoorthy, A. & Luss, D., Complex Dynamic Features of a Cooled Reverse-Flow Reactor, AIChE Journal, 44(5), pp. 1128-1140, 1998.

Kushwaha, A., Poiriera, H.M., Sapoundjiev, H. & Hayes, R.E., Effect of Reactor Internal Properties on the Performance of a Flow Reversal Catalytic Reactor for Methane Combustion, Chemical Engineering Science, 59, pp. 4081-4093, 2004.

Khinast, J.G. & Luss, Efficient Bifurcation Analysis of Periodically-Forced Distributed Parameter Systems, Computer and Chemical Engineering, 24, pp. 139-152, 2000.

Nieken, U., Gregorios, K. & Eigenberger, G., Limiting Cases and Approximate Solutions for Fixed-Bed Reactors with Periodic Flow Reversal, AIChE Journal, 41(8), pp. 1915-1925, 1995.

Salinger, A.G. & Eigenberger, G., The Direct Calculation of Periodic States of the Reverse Flow Reactor-I. Methodology and Propane Combustion Results, Chemical Engineering Science, 51(21), pp. 4903-4913, 1996.

Barresi, A.A. & Vanni, M., Control of Catalytic Combustors with Periodical Flow Reversal, AIChE J, 48, pp. 648-652, 2002.

Downloads

Published

2014-09-01

How to Cite

Budhi, Y. W., Effendy, M., Bindar, Y., & Subagjo, S. (2014). Dynamic Behavior of Reverse Flow Reactor for Lean Methane Combustion. Journal of Engineering and Technological Sciences, 46(3), 299-317. https://doi.org/10.5614/j.eng.technol.sci.2014.46.3.5

Issue

Section

Articles

Most read articles by the same author(s)

1 2 > >>